Powder-coated Cu-Al Busbar

It is a high-reliability power transmission component manufactured with a composite structure consisting of a metal conductor substrate and an insulating layer applied via epoxy resin powder coating

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Features

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Excellent & Stable Insulation

The epoxy resin powder coating provides a dielectric strength of ≥30kV/mm and surface resistivity >10¹³Ω, outperforming traditional wrapping or heat-shrink insulation. It ensures uniform coverage even on corners and irregular shapes, eliminating weak points

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Strong Coating Adhesion & Long Life

The insulation layer is securely bonded to the conductor via a thermal fusion process, preventing peeling. It offers excellent thermal aging resistance, operating stably from -40°C to 155°C, achieves UL94 V0 flame retardancy, and extends service life by over 50% compared to traditional insulated busbars

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Superior Environmental & Mechanical Performance

The coating provides strong corrosion resistance, passing a ≥96h salt spray test without damage. It is highly wear-resistant and impact-resistant, enduring mechanical stress during installation and operation without insulation failure from bending or collision.

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Specifications

Material Aluminum, Copper, Copper-Aluminum Composite
Damp Heat Test 85°C / 85% RH
Thermal Shock Test -40°C to 95°C / 30 min cycle
Storage Temperature Range -40°C to 85°C
Corrosion Resistance (Plating) 72h Neutral Salt Spray Test
Insulation Resistance 550MΩ
Withstanding Voltage 3500V DC

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