PA Extrusion 3D Bending Process

It is a lap joint made of flexible and rigid copper, featuring extruded insulation, additional tubing, and 3D bending to ensure high insulation and conformability in complex electrical layouts

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Features

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High 3D Forming Precision & Adaptability

Achieves bending angle tolerance of ±0.5° and radius tolerance of ±0.1mm for accurate spatial positioning. Supports multi-dimensional continuous bending to form complex curved and irregular 3D structures

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Excellent Material Properties & Durability

Uses high-quality base materials like PA6, PA66, and glass-fiber reinforced PA. Features high tensile strength (≥60MPa), excellent impact and fatigue resistance. Operates stably from -40°C to 120°C, resists wear and chemicals (oils, weak acids/bases), ensuring a long service life

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High Process Integration & Efficiency

Enables continuous, large-scale production. Supports the integration of pre-designed functional features (e.g., mounting slots, reinforcing ribs), reducing subsequent drilling and assembly steps. Improves production efficiency by over 50% compared to traditional "cutting + segmented bending + assembly" processes

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Significant Lightweight & Cost Advantages

PA material is significantly lighter, reducing weight by over 60% compared to metal bent parts with similar structures. Raw material and processing costs are controllable, resulting in lower overall cost than metal bent parts in mass production, offering excellent cost performance

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Specifications

Material Aluminum, Copper, Copper-Aluminum Composite
Damp Heat Test 85°C / 85% RH
Thermal Shock Test -40°C ~ 95°C / 30 min cycle
Storage Temperature Range -40°C ~ 75°C
Corrosion Resistance (Plating) 72h Neutral Salt Spray Test
Insulation Resistance 500MΩ
Withstanding Voltage 3000V DC

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