Pi Hot-pressed Cu-Al Busbar

It is a functional electrical component composed of a highly conductive copper busbar substrate combined with a specialized flame-retardant foam adhesive layer. It offers the dual advantages of reliable conductivity and efficient installation

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Features

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Reliable Adhesion & Precise Positioning

The foam adhesive layer offers lasting tack with a peel strength ≥1.5N/mm, showing no significant degradation after 5 years at room temperature. It allows for quick and precise busbar fixation, preventing installation misalignment

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Insulating Buffer & Safety Protection

The foam layer provides an insulation resistance >10¹³Ω and dielectric strength ≥20kV/mm. It also offers excellent cushioning, absorbing vibration and shock to reduce wear between the busbar and the mounting surface

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Excellent Conductivity & Low Loss

The copper substrate is made of T2 pure copper with a conductivity ≥98% IACS. It features strong current-carrying capacity and low contact resistance at joints, minimizing power transmission loss

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Flame Retardant, Durable & Long Life

The foam layer achieves a UL94 V0 flame retardancy rating and operates within -40°C to 120°C. It is resistant to moisture and aging, ensuring a service life of ≥10 years under normal operating conditions

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Specifications

Material Aluminum, Copper, Copper-Aluminum Composite
Damp Heat Test 85°C / 85% RH
Thermal Shock Test -40°C to 95°C / 30 min cycle
Storage Temperature Range -40°C to 75°C
Corrosion Resistance (Plating) 72h Neutral Salt Spray Test
Insulation Resistance 100MΩ
Withstanding Voltage 3400V DC

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